Seamless ERP integration with SAP S/4HANA; supports hybrid cloud environments and integrates master data as well as production data directly into business processes.

By integrating manufacturing processes into SAP S/4HANA, real-time data from production can be leveraged for financial and logistical processes.

Seamless integration with SAP ERP/S4HANA, supporting comprehensive data synchronization for production progress and material flow. Orders, production orders, and manufacturing feedback are fully synchronized with S/4HANA.

Extensive integration of machines, sensors, and IoT devices to capture operational data, production parameters, and fault information.

Supports IoT protocols like OPC UA, MQTT, and REST APIs for flexible machine integration and offers IoT-driven data processing. The integration with S/4HANA enables real-time data flow of machine status and performance data into ERP processes.

Comprehensive fault and deviation management with real-time notifications and digital action tracking.

Production-related communication across all manufacturing and indirect areas.

Chat function for action tracking.

Complete machine status visualization, enabling live deviation detection with detailed root cause analysis.

Supports workers with interactive guides.

Feedback from manufacturing is provided in real-time to SAP S/4HANA for production progress control.

Digital checklists for process control, safety, and 5S from Lean Management.

Integrated document management with flexible workflows for version control and digital work instructions.

Document control and training certifications can be synchronized with S/4HANA to keep personnel and production data consistent.

ISO 9001, IATF, ISO 14001, ISO 50001, and other standard-compliant document management.

Paperless production through complete digital document management at the shopfloor.

SAP DM provides extensive skill and training management with digital proof and role-based access rights. Integration with SAP S/4HANA enables automatic updates of employee qualifications and availability schedules.

Employee portal with vacation and time information and digital confirmation of training and courses.

Real-time dashboards to visualize OEE, KPI tracking, downtime reports, deviation analysis, and production progress monitoring.

Real-time synchronization with SAP S/4HANA allows data-driven decision-making based on real-time KPIs.

Dynamic task management linked to production processes, with automatic escalations for delays.
Forwarding escalations and actions to affected departments.

Task management for individuals, teams, projects, and meetings.
Integration of all company departments.
Fault management integration into task management.
Regular communication and task cascading according to Lean principles.

Integrated CIP/Kaizen process based on Lean Management standards in the shopfloor boards for operators, maintenance staff, and quality personnel.

Enables action tracking, visual dashboards, and detailed KPI overviews. Actions and results automatically flow into SAP S/4HANA for further processing and documentation.

SAP DM integrates predictive maintenance with automated maintenance planning, risk analysis, and early warning systems to prevent production downtimes. Maintenance orders and inspection reports are directly synchronized with SAP S/4HANA.

Integration of ad-hoc maintenance into fault management with digital documentation.

Management of planned maintenance through action tracking, planned machine downtimes, and feedback with production planning.

Comprehensive CAQ solution with features like inspection planning, SPC monitoring, root cause analysis, and complete traceability.
Integration with SAP S/4HANA allows automated feedback of inspection results, creation of inspection plans, and documentation of deviations.
Complaints are systematically recorded and directly integrated into the production process.

Management of inspection plans for incoming and outgoing goods inspections and inclusion of inline inspections in the manufacturing process. This supports continuous improvement and ensures consistent quality standards.

Comprehensive tool management with functions for preventive maintenance, lifecycle tracking, and traceability of tools.
Management of tool status, usage history, and service intervals.
Maintenance orders and calibrations are directly integrated into SAP S/4HANA, ensuring optimal availability and cost tracking. Critical tool parameters can also be monitored to detect wear and faults early.

Comprehensive features for fine planning and employee deployment planning. This includes detailed allocation of orders to machines and workstations, taking into account capacities, availability, and production priorities.
Creation of flexible shift plans, distribution of personnel resources, and real-time monitoring of bottlenecks. Integration with SAP S/4HANA ensures that all planning results are synchronized in real-time, providing up-to-date production and capacity data.

Comprehensive warehouse management features through integration with SAP Extended Warehouse Management (EWM).
Additionally, a powerful assembling function to control and monitor assembly processes. The solution enables transparent component management, detailed serial number tracking, and management of production lots. This supports seamless traceability of parts and finished products, optimizes material provisioning, and significantly improves production control.

Capturing, analyzing, and visualizing energy consumption at the machine and production level. Linking energy consumption data with production processes to implement energy efficiency strategies and identify savings potentials. Also in connection with SAP. Meets the requirements of DIN EN ISO 50001.