Need more than the standard? With our flexible MES architecture and in-house software development, we implement custom solutions exactly the way you need them — whether it’s individual workflows, interfaces, or entirely new modules.
Manufacturer-independent solution for monitoring the process on die casting machines, including hardware integration.
You operate die casting machines from different manufacturers?
You have a mix of new and older machines?
With our ShotControl solution, you can monitor all your machines and evaluate the data conveniently from your desk.
To capture all relevant process data seamlessly, we have developed our own field-tested hardware components that communicate directly with our MES:
- Highly precise displacement sensor to record piston movement
- Pressure sensors for monitoring the casting pressure curves
- Expandable to include additional sensors such as:
- Vacuum sensors to monitor venting
- Temperature sensors for furnaces, tools, and mold areas
- Sensors measuring spray quantity and cycle times
Data Visualization and Process Analysis
- SPC (Statistical Process Control) display of shot parameters with automatic trend analysis
- Curve display of individual shots including comparison functions for quick deviation detection
- Live data analysis directly at the machine or in the control room via MES interfaces
Process Reliability through Intelligent Control
- Recipe management with parameterized specifications for each part variant — including automatic transfer to robots and peripheral devices
- Scrap control: Upon detecting deviations, automated signals can be sent to downstream systems (e.g., robots, sorting stations) to specifically segregate scrap parts
- Traceability: All relevant process data is stored traceably and linked to serial numbers or batch information
Camera solution integrated directly at the assembly line, seamlessly connected to the quality control checklist.
Looking for custom solutions in your production for automation or quality inspection?
We develop both hardware and software solutions and integrate them seamlessly into our MES.
We deploy modern industrial camera systems with high resolution, optimized lighting, and robust evaluation logic. The modular systems can be adapted to various inspection tasks and product geometries:
- Multi-camera setups for inspecting multiple sides or complex parts
- Adjustable lighting (e.g., ring light, backlight, line laser) for optimal contrast detection
- Color recognition and OCR for verifying prints, labels, and part markings
Development of a complete product calculation program as a replacement for the product configurator with price calculation.
You currently calculate your product prices using Excel and want a new solution that truly advances you?
We develop calculation solutions tailored to your requirements.
- Master Data Module: Materials, semi-finished products, components, machines, personnel, suppliers
- Product Structure Module (BOM/Work Plan): Representation of all production stages (multi-level bills of materials, work plans)
- Cost Module: Determination of direct and overhead costs
- Material Valuation: Raw materials in various specifications (e.g., quality standards, dimensions, weight)
- Certificate Management: Creation and assignment of inspection certificates and certifications
- Calculation Logic Module: Mathematical and logical formulas for price determination
- Scenario Module: Simulation of variants and alternatives
Automation solutions for logistics, production cells, or assembly lines in cooperation with our subsidiary Amtech.
Are you looking for automation solutions that can be seamlessly integrated into your MES?
Our subsidiary A.M.Tech S.R.L. specializes in the development and implementation of industrial automation solutions.
We harmonize hardware and software.
- Robotic Production Cells: Development of efficient automation systems using the latest robotic technologies.
- Machine Vision Systems: Implementation of vision systems for object recognition and decoding of 1D and 2D codes (e.g., barcode, Data Matrix, QR code).
- Production Monitoring and Traceability: Complete tracking of the production process from raw material to finished product.
- Quality Control Systems: Development of 2D and 3D inspection systems to ensure product integrity and defect-free production.
- Mechanical and Electrical Design: Detailed planning and simulation of all components to optimize cycle times and eliminate potential issues.
Direct order creation with work plans and bill of materials, possible for production companies even without an ERP system.
You have an ERP or inventory management system that lacks functions for production preparation?
You don’t have to replace your ERP. We can create orders with work plans ourselves to close this gap.
In Schertech MES, production orders can be created, planned, and managed directly. Structured work plans and multi-level bills of materials can be assigned to orders, providing detailed production instructions for each product variant.
Comprehensive master data management
The system includes integrated master data management for:
- Bills of Materials: Management of required materials, semi-finished products, and components
- Work Plans: Definition of processing steps including sequence, resource allocation, and flow logic
- Time Data: Setup times, machine times, labor times, and waiting times
Additional features
- Independence from the ERP system
- Direct MES integration
- Flexible adjustments to workflows
Custom solutions – designed directly from production and implemented together with you.